Zexus-CWG

New Zexus Chain Wear Gauges Maximizing Chain Safety and Reliability

Zexus are one of Japan’s leading manufacturers of premium quality roller and leaf chains.   With a comprehensive understanding of chain construction, they have released the new Zexus Chain wear gauge which is a specialized tools designed to measure the elongation or wear of roller and leaf chains accurately.  So accurately the gauge can measure chain elongation and wear in chain pitch sizes from ½ inch to 3-inch pitch roller and leaf chain in increments of 0.25%.   These chains are critical components of Drill Rigs and other lifting equipment, providing strength and durability for lifting heavy loads. Monitoring the wear of chains is essential for preventing accidents, minimizing downtime, and ensuring workplace safety.

How Chain Wear Gauges Work

Chain wear gauges are easy to use and provide precise measurements of chain elongation. By placing the gauge on the leaf or roller chain and taking a pitch (centre pin to centre pin) measurement using the gauge jaws, operators are then directed to what side of the gauge is used and number of links to measure to determine if the chain has stretched beyond acceptable limits. Once locked to the centre of the pins, the chain elongation percentage is register in the window  

This proactive approach allows for timely maintenance and replacement, reducing the risk of unexpected failures and costly repairs.

Applications and Benefits

Chain wear gauges find applications in various industries, including warehousing, construction, automotive, and shipping. Regular use of these tools offers numerous benefits to machinery operators:

• Safety: Identifying worn chains early helps prevent accidents and injuries that can be caused by chain failure.
• Reliability: Maintaining proper tension and condition of roller and leaf chains contributes to equipment reliability and uptime.
• Cost Savings: Proactive maintenance reduces the frequency of replacement and repair costs, leading to long-term savings.
• Compliance: Regular inspection and maintenance demonstrate compliance with industry regulations and safety standards.

Investing in proactive maintenance practices, such as using chain wear gauges, is essential for maximizing the safety, reliability, and performance of lifting equipment. By incorporating Zexus Chain Guage into your maintenance routine, you can ensure a safe working environment, minimize downtime, and optimize productivity.

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